How ABA Blown Film Machines Cut Costs and Boost Strength in Plastic Film Production

ABA Blown Film Machines offer a significant advantage in plastic film production by combining cost-efficiency with enhanced strength and durability. Through advanced technology, these machines optimize the extrusion process, resulting in higher-quality films while reducing material cost, as customers could adjust the formulation by using recycle material, cheaper material, or Caco3. By focusing on key features like die head design and layer control, ABA Blown Film Machines deliver superior performance and versatility across various applications.

Key Features of ABA Blown Film Technology

Our ABA blown film machines focus on these critical components : the die head and the control of layer distribution. The die head guarantees smooth and outstanding material flow, while effective control over layer thickness maintains stability throughout the 3 layer blown film extrusion process. These features enable us to deliver superior film quality and performance to our clients.

Achieving Superior Ratio Control

A standout feature of our machines is the capability to achieve an impressive 1:11:1 layer ratio. This advanced control allows you to produce films that are not only stronger but also at lower material cost compared to the standard 1:3:1 ratio found in many machines today. For instance, when producing films with a thickness of 17 microns, our machines can achieve 1.35/ 14.3/ 1.35 micron in 3 layers, reducing the material cost while maintaining, or even improving, the film strength. This level of control is a key differentiator, positioning us ahead of competitors in Asia and beyond.

Meeting Sustainability Demands with Recycled Materials

With increasing industry focus on sustainability, our ABA blown film machines are designed to accommodate high percentages of recycled materials. We can process up to 100% recycled HDPE or LDPE, allowing manufacturers to lower production costs while supporting eco-friendly practices. By using our high-performance 3 layer co-extrusion ABA blown film machines, you can confidently incorporate recycled materials without compromising on quality. This makes our solution ideal for businesses looking to align with green initiatives while maintaining high production standards.

Applications for Diverse Market Needs

Our machines are versatile and well-suited for producing a variety of plastic films used in applications like T-shirt bags, shipping bags, and recyclable grocery bags. These products, often made thicker for durability, cater to consumer demands for reusable and resilient packaging solutions. Our ABA machine is able to processes up to 100% recycled PE, or up to 75% CaCO3 filler, in layer B. With our technology, manufacturers can efficiently produce higher-quality products that meet market expectations, all while managing cost-effective film extrusion.

Customized Solutions : Success with Turkish Clients

We pride ourselves on providing customized solutions that meet our clients’ unique needs. For example, a Turkish client approached us with a specific requirement for a 1:11:1 layer ratio in their films. Initially, they faced challenges in achieving consistent film thickness and durability using their existing equipment, which led to production delays and higher costs.

Our team worked closely with them to design a customized solution that fulfilled their requirements. We adapted the machine settings and provided on-site training to optimize the production process. As a result, the client was able to produce films with consistent quality, strength, reduction in material costs, and increasing in production efficiency. This success resulted in ongoing orders and a strong partnership, demonstrating our commitment to solving production challenges with precision and innovation. Today, the client continues to rely on our ABA blown film machines for their production needs, solidifying their position as a leader in their local market.

Read More：HDPE ABA Multi-Layer Blown Film Machine

Rigorous Quality Control for Reliable Performance

Quality control is a cornerstone of our manufacturing process. Each key component of our machines undergoes rigorous independent testing to ensure compliance with our high standards. Before shipping, we conduct comprehensive production tests using the client’s raw materials, documenting the process through videos and photos. We send film samples to the client for verification, ensuring that our machines are ready for high-volume production upon installation.

Achieve Superior Results with Our ABA Blown Film Solutions

Our ABA Blown Film Machines are engineered to cut costs while boosting the strength of plastic films, making them the ideal solution for manufacturers aiming to enhance efficiency and sustainability. With outstanding control over layer ratios and the capability to utilize high percentages of recycled materials, our machines are designed to meet the evolving demands of the plastic film extrusion industry.

Looking for more options? Explore our 5 layer blown film machine, agricultural blown film machine and multilayer blown film machine to find the best solution for your needs. To learn more about how our technology can enhance your production line, we invite you to contact us and send an inquiry today.